Bridge the gap between planning and execution while seamlessly digitizing and integrating shop floor operations with enterprise systems with PlantMetrics’ MES. It offers real-time control and visibility over your shop floor processes to equip your operators with the dynamic visibility and control they need to avoid bottlenecks that disrupt workflows, ensuring uninterrupted operations and high-quality, on-time output.
Implement intuitive quality checks to maintain product consistency
PlantMetrics’ MES improves machine utilization monitoring through downtime tracking, enabling better resource allocation and productivity. Full traceability ensures compliance with industry standards, giving your team confidence in every process.
Up to
Increased Production Throughput
0%
Up to
Lower Defect Rates
0%
Up to
Increased Production Throughput
0%
Redefining production processes with precision
Advanced Production Planning
Scheduling
Man and Machine Allocation
Execution and Monitoring
Quality Control
Advanced Production Planning
Advanced Production Planning
The advanced production planning functionality enables data-driven decision-making by leveraging IoT insights to optimize resource allocation, minimize downtime, and enhance productivity. This module empowers manufacturers to create adaptive and resilient production plans aligned with real-time shop floor conditions.
Dynamic Scheduling and Real-Time Updates
Finite Capacity Planning
Predictive Planning with IoT Insights
Integrated Material Synchronization
Scenario Simulation and Optimization
Bottleneck Identification and Resolution
Order Prioritization and Delivery Commitments
Shop Floor Connectivity and Transparency
Analytics and Reporting
Scheduling
Scheduling
The scheduling functionality transforms traditional scheduling processes with IoT-enabled precision. It offers dynamic scheduling capabilities that adapt to live data, ensuring optimal sequencing of tasks, reducing delays, and improving operational efficiency across the production lifecycle.
Finite Capacity Scheduling
Real-Time Updates and Adaptation
Task Prioritization and Sequencing
Predictive Scheduling with IoT Insights
Integrated Material and Resource Planning
Scenario Simulation and What-if Analysis
Gantt Chart Visualization and Tracking
Bottleneck and Conflict Resolution
Compliance and Documentation
Performance Monitoring and Analytics
Man and Machine Allocation
Man and Machine Allocation
The man and machine allocation functionality intelligently assigns resources, leveraging IoT-driven analytics to align workforce capabilities and machinery performance. This ensures balanced workloads, prevents bottlenecks, and boosts operational output while maintaining safety and compliance standards.
Dynamic Resource Allocation
Skill-Based Workforce Assignment
Real-Time Utilization Monitoring
Shift and Workforce Management
Machine Dependency Optimization
Downtime and Maintenance Integration
KPI-Driven Allocation
Operator HMI Integration
Workload Balancing
Performance Tracking and Reporting
Execution and Monitoring
Execution and Monitoring
Execution and monitoring provide real-time visibility into production processes, powered by IoT-enabled data streams. It tracks performance metrics, flags potential issues, and facilitates quick decision-making to ensure seamless execution and on-time delivery.
Work Order Execution
Shop Floor Visibility
Error-Proofing and Compliance
Production Tracking
Real-Time Alerts
Performance Dashboards
Data Capture and Analysis
Integration with Upstream and Downstream Systems
Task Prioritization and Sequencing
Operator HMI Support
Quality Control
Quality Control
Quality control integrates IoT sensors and analytics to maintain product quality standards. Enabling real-time defect detection, trend analysis, and predictive maintenance helps ensure compliance, reduce rework, and foster customer satisfaction.
In-Line Quality Inspections
Quality Checklists and SOPs
Defect Detection and Tracking
Integrated Non-Conformance Management
Real-Time Alerts for Deviations
Advanced Analytics and Reporting
Compliance and Documentation
Integration with MES and IoT
Unlock the full potential of PlantMetrics’ MES by pairing it with