Connect your manufacturing ecosystem—from shop floor to top floor—and harness the power of unified human and machine intelligence with PlantMetrics’ IoT. Seamlessly integrate sensors, devices, and machines into a connected network.
Effortless IoT integration for real-time insights
With PlantMetrics, your machines can be connected seamlessly to your production ecosystem. Monitor equipment health, detect anomalies, and address potential issues before they disrupt your workflow—all powered by real-time data and predictive analytics.
PlantMetrics IoT features don’t just connect your assets; it builds a responsive and adaptive connected asset network.
Up to
Reduction in Unplanned Downtime
0%
Up to
Increase in Asset Utilization
0%
Up to
Improvement in Operational Visibility
0%
Augment machine and human intelligence with connected assets
IoT Enablement
Connected asset KPI
Overall Equipment Efficiency (OEE)
Asset health monitoring
Maintenance
IoT Enablement
IoT Enablement
IoT Enablement ensures seamless connectivity and smart integration across your manufacturing ecosystem. This module provides the tools and infrastructure to connect devices, collect real-time data, and enable actionable insights, unlocking the potential of Industry 4.0.
Machine Connectivity and Real-Time Data Collection
Equipment Performance Monitoring
Predictive Maintenance Enablement
Energy and Resource Optimization
Anomaly Detection and Alerts
Digital Twin Integration
Shop Floor Visibility
Seamless Integration with MES and MRP
Connected asset KPI
Connected Asset KPI
The Connected Asset KPI functionality transforms operational data into measurable performance insights. By tracking and analyzing key performance indicators of assets, this module empowers informed decision-making, ensuring optimal utilization and operational excellence.
Real-Time Asset Performance Tracking
Overall Equipment Effectiveness (OEE) Analytics
Customizable KPI Dashboards
Energy and Resource Utilization Metrics
Proactive Alert System
Root Cause Analysis Integration
Predictive Insights for Maintenance and Planning
Integration with MES and MRP Systems
Overall Equipment Efficiency (OEE)
Overall Equipment Efficiency (OEE)
The OEE functionality delivers a comprehensive view of equipment productivity by measuring availability, performance, and quality metrics. It identifies bottlenecks and inefficiencies, enabling you to maximize production effectiveness and minimize downtime.
Real-Time OEE Monitoring
Granular Insights into Availability
Performance Analytics
Quality Metrics
Customizable Dashboards and Reports
Root Cause Analysis Integration
Predictive Maintenance and Optimization
Industry-Specific OEE Metrics
IoT-Driven Data Collection
Asset health monitoring
Asset Health Monitoring
Asset Health Monitoring ensures the longevity and reliability of critical equipment. This module offers predictive analytics and real-time monitoring to detect issues early, reduce unplanned downtime, and enhance asset performance.
Real-Time Condition Monitoring
Predictive Maintenance Alerts
Comprehensive Asset Insights
Integrated Maintenance Triggers
Asset Utilization Analytics
Customizable Dashboards
IoT Sensor Integration
Automated Reporting
Maintenance
Maintenance
The maintenance functionality revolutionizes equipment upkeep with intelligent scheduling and predictive insights. From preventive to predictive maintenance, it ensures streamlined processes, reduced costs, and sustained operational efficiency.
Predictive Maintenance
Preventive Maintenance Automation
Maintenance Workflow Integration
Anomaly Detection and Alerts
Spare Parts and Inventory Management
Downtime Analysis
KPI Monitoring and Reporting
IoT-Driven Maintenance Insights
Unlock the full potential of PlantMetrics’ IoT by pairing it with